Robotic Polishing for Aluminum, Zinc, and Copper Alloys
Specifications
| Serial | Name | Brand | Model | Unit | Quantity |
| 1 | 6-Axis Robot | Fanuc | M-20id-25 | Unit | 1 |
| 2 | Main Motor Power | Self-made | 4kW | Unit | 1 |
| 3 | Worktable Size | Self-made | 500*500mm | Unit | 1 |
| 4 | Spindle Speed | Self-made | 0-1450r/min | Unit | 1 |
| 5 | Spindle Diameter | Self-made | φ20mm | Unit | 1 |
| 7 | Positioning Fixtures | Self-made | Non-standard | Set | 2 |
| 8 | Max Sanding Belt Length | Self-made | 2400mm | Piece | 2 |
| 9 | Max Sanding Belt Width | Self-made | 90mm | Piece | 2 |
| 10 | Control Panel, HMI | Self-made | Non-standard | Set | 1 |
| 11 | Power Supply | Fanuc | 380V, 50Hz | Set | 1 |
Feature
Robotic polishing is an advanced application involving the use of robotic systems for automated grinding, polishing, or buffing processes on aluminum, zinc, and copper alloy workpieces. The following are key aspects of this process:
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Tool Selection:
- Robotic polishing systems utilize various types of abrasives, grinding tools, or polishing instruments depending on the material and the desired surface finish of aluminum, zinc, or copper alloy workpieces.
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Surface Inspection:
- Advanced vision systems and sensors are employed to inspect the surfaces of workpieces for defects, irregularities, or areas that require treatment. This helps the robotic system adjust tool operations for more precise polishing.
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Automation Control:
- Robotic systems feature automation control functions, allowing for pre-programmed or real-time adjustments to parameters during the polishing process, enabling an automated workflow.
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Flexibility:
- Robotic polishing systems are designed with high flexibility, adapting to various shapes and sizes of workpieces made from aluminum, zinc, or copper alloys without the need for extensive mechanical reconfigurations.
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Force and Pressure Control:
- Real-time monitoring of force or pressure applied to the workpiece is achieved through force/pressure sensors, ensuring the right amount of pressure is maintained during the polishing process to avoid over or under polishing.
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Adaptive Technology:
- Some advanced robotic polishing systems incorporate adaptive technology, adjusting operations based on the shape and surface characteristics of the workpiece to achieve consistent and high-quality polishing results.
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Safety:
- Safety is a paramount consideration during robotic polishing. The systems are equipped with safety sensors and protective measures to ensure the well-being of personnel and the safety of the equipment during the operation.
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Efficiency:
- Robotic polishing processes operate at high efficiency, improving production efficiency and maintaining consistent polishing quality.
Robotic polishing for aluminum, zinc, and copper alloys is a valuable application in manufacturing, providing an automated solution for achieving desired surface finishes with precision and efficiency.
Advantages
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Efficiency:
- Robotic polishing operates at high speeds, ensuring fast and continuous production, thereby enhancing overall efficiency.
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Precision:
- Utilizing advanced vision systems and precise control technology, robots achieve accurate detection and polishing of workpiece surfaces, ensuring high-quality finishes.
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Consistency:
- Robots maintain a high level of consistency in work quality, unaffected by fatigue, emotional fluctuations, or other human-related factors.
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Flexibility:
- Robotic systems are designed with high flexibility, adapting to various shapes and sizes of workpieces without the need for extensive mechanical reconfigurations.
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Automation Control:
- Robotic polishing is an integral part of automated systems, enabling streamlined workflows, reducing the need for human intervention, and increasing overall automation levels in production lines.
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Safety:
- Equipped with advanced safety features and sensors, robots ensure the safety of both personnel and equipment during the polishing operation.
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Programmability:
- Robotic systems are programmable, allowing for flexible customization to meet diverse polishing requirements and workpiece characteristics.
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Labor Cost Savings:
- Automated robotic polishing systems can accomplish tasks with minimal human intervention, leading to significant savings in labor costs.
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Data Collection and Monitoring:
- Some advanced robotic systems come with data collection and monitoring capabilities, allowing real-time tracking and adjustment of the polishing process, supporting quality control and production optimization.
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Reduced Scrap Rate:
- Due to the high precision and consistency of robots, the scrap rate can be minimized, ensuring that the majority of workpieces meet quality standards.
In summary, robotic polishing offers significant advantages in improving efficiency, precision, and safety, playing a crucial role in enhancing production levels and product quality in manufacturing.
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